Production Rate |
120 loads per hour |
Machine Dimensions |
265" L x 148" W x 140" H |
Maximum Load Size |
48" L x 48" W x 80" H |
Load Weight |
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Approximate Shipping Weight |
12000 lbs |
Electrical Requirements |
230 V / 3 ph / 60 Hz |
Pneumatic Requirements |
3 cfm @ 80 psi |
Controls |
- Allen Bradley Compact Logix L32E PLC
- Allen Bradley monochrome PanelView Plus 7 6" touch panel
- 24V control system
- Current overload protection
- NEMA 4/12 control cabinet with quick disconnect
- Sick autoheight sensing photoeye with on/off mode
- Power on/off lockable switch and indicator light
- 230VAC Motors with AC variable frequency drives
- Four emergency stop stations (1 on panel / 1 in wrap zone / 1 on infeed and outfeed conveyor)
- Manual function for rotation fwd/rev and carriage up/down
- Variable overall speed 45 RPM
- Double brush dust tight slip ring
- Intuitive alarms diagnostic & Active maintenance screens
- Separate turntable and rotary arm rotation speed controls
- Separate top and bottom wrap selections
- Separate up and down carriage speeds
- Film force to load control
- All conveyors with independent fwd/rev manual function
- Dynamic braking system for rotary arm and turntable with AC drive
- 120 VAC outlet in control panel for service work
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Film Delivery System |
- 20" NO-THREAD® Powered Pre-Stretch (no film threading)
- 1 HP 230VAC Motor & AC variable frequency drive
- Lifetime warranty on pre-stretch rollers blue compound
- Film force release for easy pull at start and end of cycle
- 50% to 300% pre-stretch ratio (preset to customer spec, Std 250%; capability up to 400% depending on film type)
- Electronic film tension control with analog sensor
- Sensing device for film out/broken with visual alarm
- Lexan roller cover for operator safety
- Emergency stop for arm path obstruction
- Angled carriage to wrap approx. 2" from conveyor level
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Film Carriage Drive |
- 1 HP AC motor with Allen Bradley variable frequency drive
- Two #50 carriage lifting chains
- Dual steel supporting boom
- Power track for efficient guiding of wires
- Machined UHMW-PE carriage glides on 1/2" CRS rails
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Film Tail Treatment |
- Auto film clamping device (drop away design, no film tear)
- Pulsed controlled cutter
- Film alignment arm
- Brush-on film tail treatment
- Heat Seal treatment
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Structure |
- Heavy duty structural steel construction: easy access to all components
- Free standing integrated leg design (Four 6" x 6" legs)
- Counter-balanced rotary arm for smooth rotation
- Safety fencing with interlocked access door
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Rotary Arm Drive |
- 25" Heavy duty ring GEAR with pinion gear drive
- 0–30 RPM variable speed
- Dual steel boom rotary arm
- 2 HP 230VAC Motor & AC variable frequency drive
- Electronic soft start/stop
- Positive arm alignment controlled by proximity sensor
- Pneumatic braking system for rotary arm
- 45 RPM COMBINED ARM AND TURNTABLE SPEED !
|
Turntable Drive |
- 25" Heavy duty ring GEAR with pinion gear drive
- 0–15 RPM variable speed
- 1 HP 230VAC motor with Allen Bradley variable frequency drive
- Electronic soft start/stop
- Positive turntable alignment controlled by proximity sensor
- Electric brake for turntable
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Safety Features |
- The Wulftec wrapping system is equipped with 5 photoeyes which monitor access points to wrapping zone and prevent accidental insertion of foreign object during wrapping
- 4 E-Stop mushroom type push buttons: 1 on control panel, 1 in wrapping zone, 1 on infeed conveyor and 1 on outfeed conveyor
- Additional E-Stops are available upon request
- Wrapping zone enclosed by heavy-duty personnel obstruction fencing complete with electronically interlocked access door
- An object obstruction safety device stops the machine should there be any interference in the wrapping area
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Conveyor |
- 2 x 8' powered roller infeed and outfeed conveyors with contour shape
- Standard pass height 18" (Other pass heights available, consult factory)
- 2-1/2" diameter rollers on 3" centers
- 52" BFR (between frame rails)
- 3/16" walls cold rolled electric welded steel rollers
- All rollers driven via #40 chain
- 1 HP 230VAC motor with Allen Bradley variable frequency drive
- Heavy-duty structural steel design, interlocking style for continuous equal roller spacing
- Heavy-duty cast iron flange mounted bearings
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Turntable Conveyor |
- 77" dia. 1/2" steel plate turntable
- 2-1/2" dia. rollers on 3" centers
- All full length rollers driven
- 3/16" wall cold rolled electric welded steel rollers
- 52" BFR (between frame rails)
- 1 HP AC motor with Allen Bradley variable frequency drive
- Electronic soft start/stop
- Rollers driven via #40 chain
- Heavy duty cast iron flange mounted bearing
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